PI & CE Solution

In the realm of turbo machinery, achieving peak performance while maintaining cost efficiency is critical. Our focus is on delivering high-quality turbine blades and wheels that not only enhance the operational performance of your systems but also provide cost-effective solutions. From material selection to advanced manufacturing processes, we ensure that each component is optimized for durability, efficiency, and long-term reliability. Whether you’re looking to upgrade existing equipment or require custom parts, our solutions are designed to meet the rigorous demands of the industry while minimizing costs.

Performance improvements and cost benefits in gas turbines

Application of high temperature resistant materials

Material selection : Gas turbines usually operate at extremely high temperatures. By selecting high-temperature resistant alloys (such as Inconel, Stellite, titanium alloys, etc.), the heat resistance and oxidation resistance of turbine blades and impellers can be significantly improved and their service life extended.
Coating technology : Apply advanced thermal barrier coating technology to further improve the high-temperature resistance of turbine components and reduce cooling requirements, thereby increasing efficiency and reducing fuel consumption.

Optimize manufacturing process

Precision casting and forging technology : Precision casting and forging processes are used to manufacture blades and impellers to ensure high precision and consistency and reduce performance degradation caused by process defects.
Lightweight design : Through optimized design and material selection, the weight of blades and impellers is reduced, the rotational inertia is reduced, and the response speed and overall efficiency of the gas turbine are improved.

Improvement of cost-effectiveness

Improve production efficiency: Reduce production costs by optimizing the manufacturing process, reducing scrap and rework rates.
Extended component life: Reduce maintenance costs and downtime by using more durable materials and processes, which reduces the frequency of blade and impeller replacement.

Performance improvement and cost-effectiveness in steam turbines

Application of anti-corrosion materials

Material selection :Material selection: usually need to operate for a long time under high temperature and high pressure environments. Selecting materials with excellent corrosion resistance (such as stainless steel, nickel-based alloys, etc.) can effectively improve the durability and stability of blades and impellers.
Surface treatment: Through surface coating or treatment technology, the corrosion and erosion resistance of components can be further improved and the service life can be extended.

Cost-effectiveness of operation and maintenance

Efficient forging process: The precision forging process is used to improve the internal density of blades and impellers, enhance their fatigue resistance, and adapt to the high-intensity working environment of steam turbines.
Precision machining: Use high-precision machining technology to ensure the dimensional accuracy and surface finish of components, and improve assembly accuracy and operating efficiency.

Cost-effectiveness of operation and maintenance

Reduce energy consumption: By optimizing the design of blades and impellers, the energy loss of steam is reduced and the thermal efficiency of steam turbines is improved, thereby reducing energy consumption.
Reduce maintenance costs : By using high-durability materials and processes, maintenance costs caused by component wear or failure can be reduced, downtime can be reduced, and the economic benefits of the power plant can be improved.

Performance improvements and cost benefits in power plants

Improvement of process technology

Precision Casting : Through advanced precision casting technology, turbine blades with complex shapes and precise sizes are produced. These blades have better aerodynamic performance, reduce energy loss and improve the operating efficiency of the turbine.
Efficient forging : Advanced forging technology is used to manufacture blades and impellers, making them more compact and fatigue-resistant, able to operate stably for a long time under high pressure and high temperature environments, reducing the risk of failure due to material fatigue.
High-precision machining : Through high-precision machining technology, the accuracy and surface finish of turbine components are ensured, the tightness of assembly is improved, and the efficiency loss caused by assembly errors is reduced.

Overall efficiency improvement

Component optimization design : Through refined design and manufacturing, the aerodynamic performance of blades and impellers is improved, energy losses are reduced, and the overall efficiency of power generation equipment is improved.
Multi-material combination: Select the optimal material combination during casting, forging and machining to improve component durability and performance and reduce operating costs.

Improved reliability and safety

Non-destructive testing and quality control : Strict quality control of blades and impellers is carried out through non-destructive testing technology (such as X-ray, ultrasonic testing, etc.) to ensure their reliability and safety in high pressure and high temperature environments and avoid accidents and equipment failures.
Long-term operational stability : By optimizing materials and manufacturing processes, the long-term operational stability of blades and impellers is improved, equipment failures and maintenance frequency are reduced, and the continuous and efficient operation of the power plant is ensured.

Life cycle cost management

Reduced Total Cost of Ownership (TCO) : Reduces the total cost of ownership of the power plant by extending the service life of turbine blades and impellers, reducing replacement frequency and maintenance expenses.
Environmental protection and energy saving : By optimizing manufacturing processes and improving equipment efficiency, we can reduce emissions and energy consumption, meet environmental standards, and enhance the sustainability of power plants.

Actual case analysis

Improved gas turbine efficiency : A power plant successfully increased the operating temperature of its gas turbine by 50 degrees Celsius by using precision casting and high-temperature alloy materials, thereby increasing the thermal efficiency of the turbine by 5%, which saves the power plant millions of dollars in fuel costs each year.
Steam turbine operation stability : Another power plant used high-efficiency forging and machining technologies to manufacture steam turbine blades. In the past three years, there was no major maintenance record, and the equipment failure rate dropped by 30%, thereby significantly reducing maintenance costs and downtime losses.

Equiaxed crystal casting

Directional Casting

Single Crystal Casting

Precision Forging

Rough Forging

Free Forging

isothermal forging

CNC Machining

Inconel material

Titanium material

Hastelloy material

Single crystal material

Nimonic material

Monel material

Stellite material

PI & CE Solution

Performance improvements and cost benefits in gas turbines

Application of high temperature resistant materials