The technology of constant temperature forging turbine wheel has brought about significant improvements in the manufacturing process, leading to increased efficiency, productivity, and profitability. The resulting turbine wheels are of higher quality, more durable and efficient, and have become a crucial component in the modern industrial landscape.
Constant temperature forging results in a high-density structure with fine grains.
Turbine wheels manufactured using the constant temperature forging process exhibit superior fatigue resistance.
Constant temperature forging allows for precise control of the final dimensions of the turbine wheel.
With constant temperature forging, each turbine wheel is produced under the same conditions and with the same process parameters.
Constant temperature forging produces a smooth and even surface finish on the turbine wheel.
Constant temperature forging produces less waste and requires less energy compared to other manufacturing processes.
1. Constant temperature forged turbine wheels are able to maintain a consistent temperature throughout the forging process. This ensures that the final product is as strong and durable as possible, and by controlling the temperature, defects can be prevented and the life and efficiency of the turbine wheel can be increased.
2. Another benefit of constant temperature forging turbine wheels is their high precision. The forging process is carefully monitored and controlled, ensuring that each turbine wheel is produced to exacting standards. This precision, combined with the consistent temperature, ensures that the turbine wheel is strong, durable, and efficient.
3. Constant temperature forging turbine wheels are also highly resilient to damage. They can withstand high temperatures, pressures, and other environmental factors without suffering wear and tear, making them an ideal choice for use in harsh industrial environments.
Constant temperature forging results in a high-density structure with fine grains.
Turbine wheels manufactured using the constant temperature forging process exhibit superior fatigue resistance.
Constant temperature forging allows for precise control of the final dimensions of the turbine wheel.
With constant temperature forging, each turbine wheel is produced under the same conditions and with the same process parameters.
Constant temperature forging produces a smooth and even surface finish on the turbine wheel.
Constant temperature forging produces less waste and requires less energy compared to other manufacturing processes.
Ti-6Al-4V，Ti-5Al-2.5Sn，Ti-0.2Pd，Ti-45Nb，Ti-3Al-8V-6Cr-4Mo-4Zr，Ti-3Al-2.5V，Ti-0.3Mo-0.8Ni，Ti-6Al-4V ELI
Inconel 600，Inconel 601 ，Inconel 617，Inconel 625，Inconel 686，Inconel 690，Inconel 718，Inconel X-750，Inconel 725，Inconel 706，Inconel 725HS
Hastelloy G-30,Hastelloy ,Hastelloy B-2,Hastelloy C-22,Hastelloy C-276
Nimonic 75,Nimonic 80A,Nimonic 90,Nimonic 105,Nimonic 263,Nimonic 718
Monel 400,Monel K500
Aerospace:
Turbine blades: Rough forged turbine blades are widely used in aero engines. Through subsequent finishing and heat treatment, they can meet extremely high strength and temperature requirements.
Turbine disc: Turbine disc is a key component in the engine that withstands high temperature and high pressure. The rough forging process improves its fatigue resistance and creep resistance.
Power generation:
Gas turbine blades: Blades used in gas turbines in power plants need to have high temperature strength and corrosion resistance. The rough forging process provides an excellent substrate to ensure the durability and efficiency of the blades.
Turbine shaft: The turbine shaft in the power generation equipment is formed by rough forging, has excellent mechanical properties, and is suitable for high-load operation environment.
Industrial application:
Compressor blades: Industrial compressor blades are formed by rough forging, have high strength and wear resistance, and are suitable for high pressure and high temperature environments.
Marine application:
Marine turbine parts: The marine environment is harsh, and marine turbine parts are formed by rough forging, with excellent corrosion resistance and high strength, suitable for long-term marine operation.
Automotive industry:
Turbocharger impeller: The turbocharger impeller of high-performance vehicles is formed by rough forging, has higher strength and durability, and can withstand the huge stress caused by high-speed operation.
High strength and durability
Excellent fatigue performance
Complex shape manufacturing capability
Material diversity