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التصنيع الآلي باستخدام الحاسب الآلي

Machining turbine parts is one of the important process steps in manufacturing equipment such as turbines and turbochargers. Turbine parts are usually made of high-temperature alloys or other special metals to withstand working conditions in high temperature and high pressure environments. The process of machining turbine parts requires highly sophisticated equipment and processes to ensure the accuracy, quality and performance of the parts.

  • الخواص الميكانيكية
  • متانة محسّنة
  • أداء درجات الحرارة العالية
  • مقاومة الزحف
  • قوة الإجهاد
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CNC Maching Parts

Application areas of directional casting turbine parts

Aerospace: In the turbine components of aircraft engines, it ensures reliability and high performance in harsh operating environments.

Industrial gas turbines: Provide high-quality turbine accessories for various industrial gas turbines, adapting to high temperature and high pressure conditions.

Shipbuilding: Turbine-related components used in ship power systems to ensure stable operation in marine environments.

Power generation: Used in turbine systems of some gas-fired power generation equipment to ensure power generation efficiency and stability.

Key considerations for machining turbine parts

Material selection

According to the requirements of the turbine working environment, select suitable high-temperature alloys or other special metals as materials.

Precision machining

The machining of turbine parts requires highly precise machine tools and tools to ensure the accuracy of dimensions and surface quality.

Heat treatment and surface treatment

The heat treatment process can improve the heat resistance and strength of the material, while surface treatment can improve the corrosion resistance and surface finish of the parts.

Dynamic balancing

Dynamic balancing of rotating parts such as turbine impellers is a key step to ensure the stability and safety of turbine equipment when running at high speeds.

Advantages of machining turbines

  1. High precision: It can achieve very high dimensional accuracy and form and position tolerances, meeting the occasions with extremely high requirements for part precision.
  2. Complex shape processing capability: It can process various complex shapes of parts, including workpieces with fine features and irregular contours. Such as aircraft engine parts, etc.
  3. Flexibility in material selection: Machining can flexibly process parts of various shapes and sizes without special molds or models, suitable for small batches and customized production.
  4. High surface quality: It can obtain good surface finish and roughness without the need for a large amount of subsequent surface treatment work.
  5. Local processing: It can accurately process specific areas of the parts without affecting other parts.
  6. High reliability: Since machining is to cut materials layer by layer and point by point, it has high processing stability and reliability, which can ensure the quality and performance of parts.

Coating

  • Nickel Aluminum Diffusion Coating
  • Aluminum silicon diffusion coating
  • Chrome Aluminum Diffusion Coating
  • Cobalt aluminum diffusion coating
  • Platinum Aluminum Diffusion Coating
  • Titanium aluminum diffusion coating
  • Q salt electroplating platinum
  • Compressor inorganic phosphate coating
  • MCrAIY coating technology
  • Protective masking technology for non-coated areas
  • Coating damage-free peeling technology
  • TBC
  • CVD vapor phase aluminizing
  • Chromated aluminum coating technology

ماكينات التصنيع باستخدام الحاسب الآلي

turbine blade

Turbine Blades

Turbine blades made of equiaxed casting are widely used in aircraft engines and gas turbines. These blades have good high temperature strength and corrosion resistance, and are suitable for high temperature and high pressure parts of turbines.
turbine disk

Turbine Disks

Turbine disks are important components that support turbine blades and transmit power. The equiaxed casting process can produce turbine disks with good mechanical properties and durability, which are suitable for various turbine equipment.
Combustor

غرفة الاحتراق

Combustion chamber liners need to work in high temperature and high pressure environments. The equiaxed casting process can produce liners with high temperature oxidation resistance and corrosion resistance.

Segment

Widely used in aircraft engines and gas turbines. This design helps to improve the manufacturing accuracy of blades, reduce stress concentration, and facilitate replacement and maintenance.

Guide Vanes

Guide vanes are used to adjust the airflow direction and improve the working efficiency of turbines. Equiaxed casting can ensure that these blades have uniform grain structure and good mechanical properties.

ملحقات التوربينات

Engine turbine accessories also include several key components, each of which plays a vital role in the high temperature, high pressure and high speed environment of the engine.

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