Isothermal forging technology enabled: UDIMET 720 turbine blades customized to improve gas turbine performance

As the core power of modern industry, gas turbines have extremely high requirements for high performance and high reliability of turbine blades for their efficient operation. Traditional turbine blade manufacturing processes face many challenges in terms of material utilization, processing accuracy and cost control. Isothermal forging technology, with its unique advantages, is leading the manufacturing of gas turbine blades to a new level. This article uses UDIMET 720 high-temperature alloy as the material and uses isothermal forging technology to show how we provide customers with customized lâmina da turbina solutions and a successful case of improving gas turbine performance.

1.The perfect combination of UDIMET 720’s high performance and isothermal forging technology

UDIMET 720 superalloy is known for its excellent high-temperature strength, oxidation resistance and thermal stability, making it an ideal material choice for gas turbine turbine blades. However, traditional forging methods easily introduce stress concentration inside the material, affecting its final mechanical properties and service life. Isothermal forging technology can effectively solve this problem.

By controlling the forging temperature and performing multiple plastic deformations at lower temperatures, the isothermal forging process can suppress changes in material structure to the greatest extent and significantly reduce internal residual stress. This allows the mechanical properties of UDIMET 720 alloy to be fully utilized, greatly improving the fatigue resistance and service life of turbine blades.

2.Customized service: beyond standards, meeting specific needs

We provide not only simple turbine blade manufacturing, but also pay more attention to the individual needs of customers. With a strong engineering team and advanced CAE/FEA simulation technology, we are able to accurately design and optimize blades according to the detailed operating parameters and performance requirements provided by our customers. Through 3D modeling, finite element analysis and numerical simulation, we can predict the stress distribution and deformation of the blade in advance, and optimize the blade structure as much as possible during the product design stage, thereby maximizing its performance under actual conditions.

3.Core competitiveness: continuous improvement of process

Our isothermal forging process follows strict quality control standards, and each link is carefully managed:

• Material traceability: Strict screening of UDIMET 720 superalloy raw materials to ensure quality.
• Precise control: Use advanced heat treatment equipment and precision instruments to accurately control the temperature, deformation rate and pressure during isothermal forging.
• Fine machining: Precision cutting and surface treatment of turbine blades are carried out by CNC equipment to ensure dimensional accuracy and surface finish meet requirements.
• Strict testing: Tensile, fatigue resistance, creep and other performance tests are carried out on each turbine blade to ensure high quality.

4.Case results: performance improvement and cost optimization

By using isothermal forging technology and customized services, the UDIMET 720 turbine blades we provide our customers have significantly improved heat resistance, strength and fatigue resistance. In actual applications, customer feedback shows that the service life and reliability of the turbine blades have been significantly improved, and operating costs have been significantly reduced.

5.Future Outlook: Continue to innovate and lead the development of the industry

We are committed to continuously exploring and developing isothermal forging technology and continuing to improve our customized service capabilities. We will actively apply advanced material science and manufacturing processes to provide customers with higher quality and more reliable turbine blade products, and contribute to the continued advancement of gas turbine technology.

Contact us

Thank you for your interest in our company! As a professional gas turbine parts manufacturing company, we will continue to be committed to technological innovation and service improvement, to provide more high-quality solutions for customers around the world.If you have any questions, suggestions or cooperation intentions, we are more than happy to help you. Please contact us in the following ways:

• WhatsAPP:+86 135 4409 5201
• E-mail：peter@turbineblade.net